Making a tiny audio system for our cooler (part 1)

I’m selecting components for the audio cooler that I’m going to build. The components need to be tiny to fit in the coolers lid

Introduction

For picknicks we use a small cooler and with the upcoming spring and summer it seems like a great idea to add an audio system to it. Most DIY coolers with audio that I found on the internet are huge. Not only do they have large speakers and amplifiers but they also have a huge lead battery hardly leaving any space for the picknick gear. I want a tiny, one speaker system that sounds nice but is lightweight and leaves plenty of room for the other stuff. I also wanted it nicely integrated in the cooler without too many wires. I therefore started to design and build one.

Choosing the audio components

I started this project by choosing a suitable battery. As stated above lead batteries are relatively large due to their low energy density. Lithium polymer batteries on the other hand have large energy density, four to five times higher than lead according to this source. Prices of polymer batteries are also very reasonable nowadays.

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Lead-acid battery (left) and polymer battery (right) side by side on the small cooler. The much bigger and heavier lead-acid battery has a capacity of 5000mAh (6V) while the lithium polymer battery has 1200mAh (3,7V). The lithium polymer with it’s four to five times larger energy density is therefore perfect for my small audio system.

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