Hephestos 2 upgraded with heated bed

Is it worth upgrading the Hephestos 2 with the heated bed that BQ offers for 160 euro? Read on and find out.

Adhesion problems and warping

I own a Hephestos 2 for over a year now and although I was pretty happy with it I very much wanted to upgrade the 3D printer with a heated bed. The reason for that was not so much the desire to use other material like ABS but I was hoping for better adhesion. Adhesion problems in the past led to warping and misprints. To counter this I used BuildTak en Pritt. This helped most of the time but it also led to a new problem. It was very hard to remove the model from the printbed. With the help of a vise to clamp the printbed and a special knife I was able to do it but it was far from ideal (to say the least).

A heated bed is the obvious solution to this problem. Warping is mainly caused by uneven cooling and therefore shrinking of the different areas of the print. The printbed counters this effect by keeping the whole printbed warm and thus warming the print evenly over it’s surface.

Printing a Benchy on the heated bed. Gone is the BuildTak.

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The BQ Hephestos2 (3D printer), nine months later

After nine months I can say that I’m satisfied with the BQ Hephestos 2 printer. It’s easy to print with and easy to maintain. It doesn’t come with a heated printbed which I consider a shortcoming but for PLA and Filaflex the printer works fine.

Introduction

It’s been nine months since I received and assembled my BQ Hephestos 2 printer and I think it’s time to share some of the experiences that I had with it. For those who don’t know the Hephesthos 2 it’s a 3D-printer that is based on the Prusa i3 design with a thick steel frame and almost all metal parts. It’s not cheap but it’s a well designed, high quality 3D-printer with a large printbed. It does have it’s shortcomings but more of that later.

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Make a Photography Light Box of cheap material (part 1: design and 3d print).

DIY frame for a Photography Light Box. I designed a 3d printed three way connector to assemble the curtain rods for the box.

Introduction

My wife has a lot of stuff she wants to sell online and asked me to create a sturdy but cheap Photography Light Box. The dimensions of the different objects vary, so I wanted to be flexible with the dimensions of the light box. We came up with a simple idea to create a three way connector that connects curtain rods. The frame will be covered with white bed sheet cloth kept together with velcro. At the local hardware store I found plastified steel curtain rods. These were the cheapest I could find but are still very strong. Continue reading “Make a Photography Light Box of cheap material (part 1: design and 3d print).”

Using Filaflex to improve my cooler

Filaflex is excellent material to improve the audio cooler that I made earlier. The material is very flexible and surprisingly strong making it perfect for sealing purposes

Introduction

A week ago I finished my audio cooler. Although I was happy with the result improvements could be made (as is always the case). Most important I didn’t particularly like the console on the side of the coolers lid. This was a 3d printed part of PLA that I glued to cooler with a superglue. This was far from ideal because of the space left between the printed console and the cooler . Another improvement could be made by the way that the speaker was fitted to the lid of the cooler. The speaker was directly attached to cooler with four screws again leaving some space between the two. I already had some FilaFlex filament but hadn’t used it yet. Because of the elastic and flexible properties of Filaflex I figured that I could both fix the issues with the console and the speaker.

Left the cooler with improved speaker and console and right "old cooler" with printed part of PLA filament.
Left the cooler with improved speaker and console and right “old cooler” with printed part of PLA filament.

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Audio system for cooler almost finished

A made a 3d printed enclosure for the audio components that fits in the coolers lid together with a simple console to operate the audio

Introduction

A couple of weeks ago I started to make a tiny audio system for our cooler. In my previous blogpost I described all the audio components that I chose for this project. I wanted the components to be small since I didn’t want to waste too much space in the cooler. With the audio components in hand I could design other parts for the audio system. I needed an enclosure for most of the audio components and a simple console to operate the audio. The parts were 3d printed with my Hephestos 2.

The complete audio system in the lid of the cooler. Most components are placed in the 3d printed enclosure.
The complete audio system in the lid of the cooler. Most components are placed in the 3d printed enclosure.

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More designing and 3D printing

putting my 3D printer to use

Introduction

The last couple of weeks I’ve been busy mastering 3D modeling programs and bringing my creations to life with my Hephestos 3D printer. In this entry I’ll share some of my creations and how they were made. For 3D modeling I started with OpenSCAD in the beginning of this year and later started using FreeCAD. The reason for using FreeCAD is that with more complex design in OpenSCAD it is easy for me to get lost in a large script. Yes, the learning curve of FreeCAD is steep but eventually it’s easier for me to create more complex models in this program than in OpenSCAD. For simpler models I still like OpenSCAD better. Continue reading “More designing and 3D printing”

Case for a FM-radio (Velleman MK194)

Making good use of a 3d printer

I have a MK194 radio kit from Velleman and turned it into a radio someĀ  time ago. The radio looks pretty cool with all the electronic components visible but the wooden case was awful. I therefore decided to build a new case for it. Of course I want to use my Hephestos 2 printer from BQ to make this case.

First I designed a case in FreeCAD. I use FreeCAD for a couple of weeks now, together with OpenScad, but this is the first design with multiple parts that I create with it. After several iterations I finally decided to have a design consisting of three parts. A box, a support plate for the radio PCB and a lid. The radio fits into the support and the lid which are then screwed onto the box.

radio_case
Design for the radio case made with FreeCAD consisting of three parts (the red part just represents the MK194 PCB). I made a nice radius on the lid and the MK194 fits nicely between the support and the lid.

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Assembling a Hephestos 2 printer

Is this 3d printer a good choice for a beginner?

Introduction

While making my projects like the Darth Vader chest box 2.0 I use the local fablab a lot, especially the laser cutter and the 3D printer. It was a bit boring to wait for the 3D print to finish (laser cutting is typically much faster) with not much else to do at the fablab. I therefore decided to buy my own 3D printer. I choose for the BQ Hephestos 2, a sturdy Prusa i3 all metal printer that comes in a kit. Continue reading “Assembling a Hephestos 2 printer”